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Training Course Descriptions

Metal Forming with Abaqus

Objective:

Metal forming processes are highly nonlinear because they involve geometric, material, and contact nonlinearities. Therefore, simulating these processes numerically can be a difficult task. However, numerical simulations of forming processes present advantages that outweigh the difficulties. Numerical simulation can reduce both the cost and length of a product development cycle by identifying potential forming problems prior to tooling fabrication and reducing the time and cost associated with tooling rework. Numerical simulation can also improve the quality of the part being manufactured through testing to ensure that the manufacturing processes appropriately account for springback and stretching of the parts.

Using lectures and hands-on workshops, the seminar provides practical modeling skills and techniques for simulating forming processes such as:

  • Stamping
  • Hydroforming
  • Punch stretching
  • Forging
  • Rolling
  • Drawing
  • Superplastic forming

Who should attend:

This course is recommended for engineers with experience using Abaqus.

Agenda (May vary with location)

Day 1

Introduction
Solution Procedures in Abaqus
Contact
Workshop: Bulk Forming of a Cup
Elements
Materials

Day 2

Adaptive Meshing
Modeling Quasi-Static Processes with Abaqus/Explicit
Workshop: Rolling of a Thick Plate
Transferring Results Between Abaqus/Standard and Abaqus/Explicit
Workshop: Production of an Angle Bracket
Model Change
Thermal Effects

Day 3

Rolling Analysis
Multi-Pass Rolling
Drawbead Modeling
Hydroforming
Superplastic Forming Analysis with Abaqus

Lecture was last updated August 2007

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